Lubricating Oil Purifier
- Company Name:Zhong Neng Oil Purifier Manufacure Co.,Ltd.
- Membership:Free Member
- Member Since:2014. 03.05
- Country/Region:China
- City:Chongqing
- Contact:Terry Teng
- Related Keywords:Purifier, turbine, oil, filtration
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Zhong Neng Oil Purifier Manufacure Co.,Ltd.
[China]
TYA Lubricating Oil Filtration machine, Hydraulic oil purifier manufacturers, Gear oil cleaner machine, oil recycling
TYA series vacuum oil purifier is applied to recover and purify various high-precision waste dirty crude oil, hydraulic oil, lubricating oil, motor oil, mechanical oil, coolant oil, gear oil, heat treatment oil etc
It can remove water, gas, and eliminate impurities in the waste oil.
This machine can remove free water, emulsified water, carbon particles and dirt from dirty oils. It also can eliminate the impurity and the volatile matter (for example ethyl alcohol, gasoline, ammonia and so on). It enhances the oil quality, restores the oil viscosity, augments the flash point and improves the operational performance.
It adopt advanced technology for combination of coalescing separation and vacuum dewatering, to get the high precise of water and gas content. Using distinctive removing impurities system, filtering through double FH trapezoidal network and absorbing by high polymer without the mechanical power, can ensure the cleanness of purified oil reach NAS6.
FEATURES:
1. With the strong ability to filter the impurity, which can filter the particles completely. Performance is not compromised by oil additives
2. It has the back flush system, which can clear impurities automatically.
3. Advanced dielectric condensation device
4. This machine installs the new pressure protector, which can control the temperature automatically; also it can drain water on line by the water–separator device. So it is easy to control this machine.
5. We adopt the high quality filter materials, which has a good function in anti-corrosive, thermos table, mechanical strength. Especially, the precision of eliminates impurity is high and the service life is long. Also, it has a large volume for storing the impurities.
6. The unique degas and dewater system: Using the Stereo-Evaporation technical, which can separate the water and gas from the oil quickly by the Multi-level water-oil separation technology.
ADVANTAGES:
1. The Purifier could effectively remove the iron flake, dust, impurities, water and organic substance contained in waste oil, as well as organic and inorganic acid, enabling the recovery of performance of lubricant oil
2. There are different approaches to removing water i.e. absorptive filtration, centrifuges, and coalesces. These three methods will remove free water from the fluid leaving dissolved water behind. The only method for complete water removal from hydraulic fluids is Vacuum Dehydration. It has a strong demulsifying capability, which could separate the large amount of water from oil and the minimal amount of water from oil.
3. It has a strong impurity removing capability due to special filtration materials applications which increase filtration area and accuracy. Its large area and intensive precision filtration materials can remove the tiny particles in the oil while the backwash function automatically cleans the large amount of dirt in the filter, serving as a cleaning device to the system, thus the seriously contaminated oil can be brought back to a specification under control.
4. Special filter-aid reagent is applied, especially fit to high viscosity lubricant oil, freezing machine oil, hydraulic oil and gear oil.
What else advantages of TYA series compare with other kinds vacuum models?
First, it is applied unique demulsification system adopted Japanese H.P.M demulsification devices that are made of high-molecule polymeric material, which can demulsifying the waste oil more effectively; Second, the application of bi-infrared liquid level autocontrol system and a trio of interlocked preventive devices will ensure you the safefy of TYA operation; Last, it designed with trapezoidal, spiral,automatic back flushing system, it can wash dirty filter element automatically after some time operation, no need to take the filter element out for cleaning, and the filters are not one time use, but can use for very long time, which will greatly save your cost.
TECHNICAL DATA:
Item |
Unit |
TYA-10 |
TYA-20 |
TYA-30 |
TYA-50 |
TYA-100 |
TYA-150 |
TYA-200 |
TYA-300 |
|
Flow Rate |
L/min |
10 |
20 |
30 |
50 |
100 |
150 |
200 |
300 |
|
Vacuum Degree |
MPa |
-0.06 ~ -0.095 |
||||||||
Working Pressure |
MPa |
≤0.4 |
||||||||
Temperature |
℃ |
0 ~ 100 |
||||||||
Power Supply |
|
3phrase,50Hz, 380V(or as needed) |
||||||||
Working Noise |
dB(A) |
≤75 |
≤75 |
≤75 |
≤78 |
≤78 |
≤78 |
≤80 |
≤82 |
|
Heating power |
kW |
36 |
40 |
45 |
72 |
80 |
90 |
120 |
135 |
|
Total power |
KW |
38 |
42 |
47 |
75 |
87 |
101 |
135 |
147 |
|
Inlet/outlet caliber |
mm |
25 |
25 |
25 |
32 |
42 |
50 |
50 |
60 |
|
Weight |
Kg |
450 |
550 |
600 |
750 |
850 |
1000 |
1200 |
1500 |
|
Dimension |
Length |
mm |
1500 |
1500 |
1500 |
1600 |
1750 |
1900 |
1900 |
2100 |
Width |
mm |
1000 |
1050 |
1050 |
1150 |
1250 |
1600 |
1700 |
1700 |
|
Height |
mm |
1200 |
1600 |
1600 |
1700 |
1800 |
1950 |
2000 |
2100 |
|
Parameter After Purification |
||||||||||
Demulsification value |
min |
New oil ≤15min, running oil ≤30min |
||||||||
Water Content |
PPM |
≤80 |
||||||||
Gas Content |
% |
≤o.1 |
||||||||
Cleanness |
NAS |
≤6 grade |
WORKING PRINCIPLE:
When it starts working, the used oil will be poured into the heater to heat under the vacuum pressure, then the heated oil enter into the primary filter which will eliminate the big impurities.
then the oil enter into the vacuum separator, the oil will flow the special radiation device, which make the unit/volume oil to produce a large surface area, lets the pollution oil exposure in the low humidity atmosphere, thus the water, air and gas can be eliminated.
The treated vapor and gas form the gaseous mixture becomes the liquid through the water tank and the chiller condensation, then the liquid enters water receiver together, the vacuum extracts the surplus gas. The oil which is drained away water flow into precision strainer where can exhaust particulates (oil purification). According the quantity of the water content, a whole purification needs many times circulation to drain away the water.
USE INSTRUCTION:
1. The temperature range in working is between -20~
2. The altitude of the work point can affect the vacuum degree of the machine. The altitude is higher, the vacuum degree is lower.
3. The used oil should not be too dirty (there are many impurities), or else must use other filter device to filter firstly (for example: JI series portability purifier) in order to avoid the effect of dehydrates, degas or jam the filter parts.
PREPARATION AND CHECK:
1. All spare parts of the oil purifier have adjusted before leaving factory. When the product is sent to work point, they must be checked again.
2. Oil purifier is set up stably. The oil inlet is connected with the oil outlet under part of the oil tank. The oil outlet is connected the top of the oil tank.
3. Carry out electrical wiring including grounding of the machine. Check all the wire connections of the power panel, oil pump, vacuum pump and heater to ensure reliable connection and insulation.
4. Conduct a test run of the oil pump-motor to see whether it runs clockwise (viewed from the end of the motor). If not, correct the power line wiring.
5. When dealing with the hydraulic oil and other mechanic oil on-line, pls supply the same brand oil properly to make sure the oil level of the oil tank normally.
OPERATION OF CONTROL PANEL:
1. For external wiring of the control panel, please refer to the Electrical Diagram. Connect the mains of 318V 3-phase 4-wire AC to the left of the panel and make sure that the panel outer casing is reliably grounded.
2. Turn on the main switch and the power indicator is lit up, which shows the power is on.
3. When heating, turn on the temperature controller, and the red light dedicates that being preparation situation.
4. Then turn on the switch of temperature controller set the working temperature to start the heater for oil heating. When the oil temperature reaches the set value, the temperature controller will automatically turn off the heater. Therefore, automatic heating can be conducted with thermostatic effect.
After stopping operation, turn off the main switch and lock the door of the control panel.
MAINTENANCE:
1. After a certain period of running, the machine should be checked to see whether:
a) The electrical control system is safe and reliable;
b) The temperature controller is sensitive, reliable and accurate;
c) Oil seals of the pump shaft are broken with leakage;
d) There is any blockage with the running system and any abnormal noise with pumps or related motors;
e) There is any air or oil leakage with the oil running system and at sealing joints.
2. After each 3000 hours’ running, grease shall be replenished to prevent motors from being burnt.
3. Special vacuum pump oil or lubricating oil N46 should be used fro the vacuum pump and oil replaced or replenished if necessary at any time.
4. If the machine will not be used over 1 month, Place the machine in a dry environment with the panel door and all valves closed, and the machine proper protected by a covering.
l Main parts of the machine
No. |
Item |
Performance Index |
Brand &original |
Life |
Quantity |
1 |
Vacuum Tank |
Degas Dewater |
Zhongneng Z.N-ZK-005 |
Guarantee for free |
1 |
2 |
Coalescing evaporate filter |
Adopt Italian wooden fibre filtering material which can remove 80% water directly |
Italy JJFLLX201 |
Ten years |
3 |
3* |
Duplex 3-D Stereo Evaporation |
The efficient of Dewatering and Degassing is 3 times quicker than that of platform |
Germany |
Ten years |
1 |
4* |
UK GTechnical Device |
Eliminate the trace water |
Japan Technology |
Ten Years |
1 |
5 |
Thin Film Evaporator |
Increasing the water molecule size, so it is easy to vapor |
Zhongneng Z.N-ZD-008 |
Five Years |
1 |
6 |
Vacuum Pump |
Drain up vacuum |
Shanghai China |
Six Years |
1 |
7 |
Primary Filter |
Removing the impurity(≥15µm) |
Zhongneng TH8008-500x50 |
Five Years |
2 |
8 |
Macromolecule Filter |
Removing the impurity(1-5µm) |
Germany Du-A250*3Q |
Five Years |
1 |
9 |
Infrared Liquid Level Control Device |
Adjust the Oil Filtering system to balance, have the machine work without person or run with electric on-line |
Zhongneng Z.N-ZD-004 |
Five Years |
1 |
10 |
TUR4 Phase Relay |
The Main Protector |
Shanghai CHINA |
Six Years |
1 |
11 |
Back-wash System |
Automatic washing, Automatic remove impurities |
Zhongneng Z.N-ZD-012 |
Ten Years |
1 |
12 |
Tri-unity Protector |
The Main Protector |
Zhongneng Z.N-ZD-015 |
Six Years |
1 |
13 |
Temperature Controller |
Control the Temperature Automatically |
Shanghai China TDW-2002 |
Five Years |
1 |
14 |
Flange embed carbon infrared Heater |
Carbon infrared heater healing the Transformer oil |
Zhongneng Unique Technology Z.N-JR-002 |
Ten Years |
1 |
15 |
Medium condensator |
Cooling The Vapor into Liquid Water, Protect the Vacuum Pump From Emulsification Pollution Again |
Zhongneng Technology (Owns Patent) |
Guarantee For Free |
1 |
16 |
Vacuum Gauge |
Testing Vacuum Value |
Shanghai China (Japan Honjin) |
Ten Years |
1 |
17 |
Electric Motor |
|
Shanghai China |
Six Years |
1 |
18 |
Electric Apparatus |
Control System |
Shanghai China |
Five Years |
1 |
19 |
Oil Pump |
Oil Circulation System |
rotary screw pump (CB-B) |
Six Years |
1 |
20 |
Flow Switch |
|
Chongqing China Stainless Steel Valve |
Six Years |
1 |
21 |
Linking And Frame |
Connecting System |
Zhongneng |
Six Years |
1 |
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